While it’s hard to match the natural beauty of solid wood, it’s an
undeniably pricey option. Fortunately, for many projects, the two main
substitutes are medium-density
fiberboard (MDF) and plywood which were less expensive, yet perform just as well or better than
solid wood for a wide range of projects, including furniture, cabinets,
shelves, etc. Still, choosing the right material MDF or plywood for your
project can be a puzzle.
On the surface, both MDF and plywood contain real wood but are
highly engineered into their finished forms. MDF starts off with hardwood and
softwood fibers, which are glued together with various resins, and then
subjected to high heat and pressure to form panels. Plywood undergoes a similar
process, but instead of wood fibers, starts off with very thin layers of wood
from peeler logs. At a big-box home improvement store, you’ll find both in
sheet forms of different thicknesses and grades.
Since plywood is made with wood strips, its
surfaces take on the solid-wood appearance better than MDF. Higher grades of
plywood are smooth and quite attractive, with plenty of grain, yet none of the
knotholes that can mar solid wood. MDF, in contrast, has no grain, isn’t as
smooth as plywood, and looks like what it is: pressed wood fibers.
MDF weighs more than plywood. This can be a major
issue if you’ll need to lift, hold, or clamp panels in place or construct
something that requires an overhead reach, such as elevated shelves.
When it comes to strength, plywood is the winner. As MDF is a softer
material than plywood and it tends to sag or split under pressure. Plywood also
has had more flex than MDF, so you can gently bend it to create curves.
Plywood and MDF are useful materials for
many DIY projects around the home. However, MDF is the better choice for
indoor furniture or decorative use, especially if you want to cut intricately
carved trim or designs, and plan on painting the finished project. Plywood is
excellent for outdoor use, for framing walls or building floors, for crafting
kitchen or bathroom cabinets, and for projects that require a curve.
